When I recently received news that a particular Australian electronics parts distributor was starting to bring in Hammond die cast aluminium enclosures I got really excited when I saw that the prices were going to be a kick in the pants yabbies to the usual overpriced suspects. It was only when I looked a little closer at the part numbers did I realise that this is not the Hammond 1590B beloved by manufacturers and DIY pedal nerds the world over.
No, it's the Hammond 1550B that is on offer here.
OK I thought, let's get one in and see why there is a significant price difference here (significance subject to increase when purchasing commercial quantities).
There's surely got to be something wrong with it to be priced so differently from a 1590B right?
So here is my little comparison of Hammond's new 1550B enclosure next to our old favourite the 1590B.
Please note that the 1590B example I had was sitting around the workshop for a while so it is a little dull in comparison to its fresh out of the shrink wrap cousin. Don't let that colour your judgement.
1590B on left
1590B
The 1590B I examined is made in the EU. Which country exactly is 'EU'? This could have been made anywhere between Gibraltar and Finland. I'm tipping not in Germany though.
As I believe there may be concurrent production of this unit in Canada it would be interesting to run a comparison with a Canadian built unit. In the meantime we'll have to make do with the European version that Hammond are happy to put their name to. If anyone has any info on whether Canada still produces 1590B's or not feel free to comment. There seemed to be some internet based confusion on this issue when I searched for the topic on my google machine.
1590B
Width at base = 60.3mm
Width at top = 59.3mm
Wall thickness = 1.84 - 2.02mm
Length at base = 111.8mm
Length at top = 110.8mm
height with lid = 31.3mm
1550B
The 1550B is made in Taiwan. Nothing wrong there, Taiwan is a highly industrialised economy with a lot of clever people making some pretty high tech stuff, they can handle production of a small aluminium box just fine.
1550B
Width at base = 64.0mm
Width at top = 63.3mm
Wall thickness = 1.38 - 1.49mm
Length at base = 114.6mm
Length at top = 113.8mm
height with lid = 30.3mm
COMPARISON
The thinner side walls of the 1550B make it possible to flex the sides by pressing really hard on them but once the lid is on this is unlikely to be a problem. Unless you have a pretty strange pedal switching technique I can't see this as a huge disadvantage. Unless of course you need all of your music gear to be 'mil spec'.
1550B at left
The ejector pin marks on the 1550B are a lot more flush than the 1590B's which are actually substantially depressed. The ejector pin marks are in areas where there are unlikely to be pots or switches installed but with the stuff people are cramming into these boxes nowadays you never know. In my opinion the 1550B is the better finished interior in this regard. The only issue I can see with the 1550B is the recess where the model number is located may make it difficult to position pots, switches or stand offs if they overlap the edges.
Much tighter radius on the 1590B at right.
The 1550B doesn't have as tight a radius where the top meets the sides as the 1590B. This gives it a softer look that in my opinion is neither here nor there.
Softer looking 1550B at left
The finish at the mold separation on the 1590B in in my opinion pretty woeful. You can see the difference in some of these photos, on the 1550B the only mold separation finishing I could detect was well executed. The 1590B on the other hand is a mess with heavy ridging and distortion of the lines of the box occurring.
1590B lid at left. Note poor finish to edge.
6-32 screw at left.
Both units are supplied with reasonably good quality stainless steel screws. The screws for the 1550B I examined were maybe a little off spec at M3.28 as opposed to M3.5. With the lid sitting on each unit without the screws installed there is noticeably more sideways play in the 1550B lid caused by the placement of the lip. Obviously once the screws are installed all play disappears. If I were to use the 1550B for production I would probably think about supplying my own screws.
1590B. Heavy handed finishing in evidence
1550B. Looks pretty clean
The difference in price would seem to indicate a corresponding reduction in quality but in my opinion I really think the cons of the 1590B that I examined are outweighed heavily by the pros of the 1550B. I'd be happy to use the 1550B in future projects and production.
Crucially though, will the 1550B fit a 9V battery in it? Of course it will.